Fail-Safe Dry Material Rotary Paddle Level Switches

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Manufacturer: Omega(USA)

Model: LVD803,LVD804 Series

Introduction: 

        The LVD-800 Series fail-safe bin monitor is the state-of-the-art in rotary paddle technology. Utilizing magnetic sensing technology and a unique housing design, the LVD-800 Series fail-safe bin monitor is the most reliable, technician-friendly, rugged and economical truly fail-safe rotary paddle point level control sensor of its kind.

     The LVD-800 Series fail-safe bin monitor provides the ultimate in performance wherever critical continuous operation must be ensured. Detection of both material presence and its own operational status is performed on a continuous basis. The LVD-800 Series fail-safe level sensor monitors its electrical and mechanical operating condition. This, in conjunction with separate outputs provided for material sense and unit status (fault conditions) makes this unit a "truly" fail-safe device.

      While the LVD-800 Series fail-safe bin monitor is an evolution in rotary paddle technology, it continues to use tried-and-true operating techniques. Unlike many other available units, the LVD-800 Series incorporates a feature that automatically shuts off its motor when the paddle is in a stalled condition. This extends the life of the unit and minimizes maintenance.

Principle of Operation
      The operation of the LVD-800 Series rotary paddle fail-safe bin monitor uses magnetic sensing technology to detect both material presence and operational status of the unit. This method is simple and more reliable than that used by other manufacturers. The unit is installed through the wall of the vessel so that the paddle protrudes inside the vessel. A small electric motor drives the paddle, which rotates freely in the absence of material.

      The rotation of the unit’s shaft is continuously monitored by detection of a magnetized rotating disk (patented). When the paddle is impeded by material, the shaft rotation stops. The motor rotates within the housing and magnetized sections of the motor mounting plate are detected (patented). Use of these magnetic sensing techniques eliminates problems that may occur with fouling of the optical systems used by other brands.

       The built-in microcontroller performs self-diagnostics and monitors both shaft and motor mounting plate rotation. This allows the unit to easily distinguish between material presence and any electrical and mechanical failure of the unit. When material presence is detected, the SENSE relay changes state and the drive motor is deenergized to extend motor life. This output is available to control a process function or alarm circuit. When the material level drops, a tension spring returns the drive motor to its original running condition and is reactivated.

       A unit failure is detected by sensing a lack of shaft rotation while material presence has not been detected by rotation of the motor mounting plate. In a failure condition the independent FAULT relay will change state indicating that an error condition exists. Monitoring the state of both the SENSE and FAULT relays provides the most flexibility for control and fail-safe monitoring.

       The rugged and reliable design of the LVD-800 Series fail-safe bin monitor makes it the best choice for critical level control applications. The unit is compatible with many granular, pelletized and powder bulk applications. It can be utilized for high level indication of materials over 160 kg/m³ (10 lb/ft³) and for low and intermediate level indication for materials over 80 kg/m³ (5 lb/ft³). The LVD-800 Series bin level monitor can be installed almost anywhere dry bulk materials are stored including bins, hoppers, silos and tanks.

Specifications: 

Power Requirements: 115 Vac (±15%); 9 VA; 50/60 Hz; 230 Vac (±15%); 9 VA; 50/60 Hz
Ambient Operating Temp: -40 to 65°C (-40 to 150°F)
Internal Bin Temp*:
    Standard Unit: to 121°C (250°F)
    Hi-Temp Unit: to 399°C (750°F)
Conduit Connection: Two (2) ¾ NPT

Output:

Material Sense: One SPDT; 5A @ 250 Vac, 30 Vdc max
Unit Status (Fault): One SPDT; 5A @ 250 Vac, 30 Vdc max
Maximum Pressure: 30 psi (2 bar)
Sensitivity: 80 kg/m³ (5 lb/ft³) minimum material density (when using large 3-vane paddle)
Indicators: Red and green high intensity LEDs indicate material sense and unit status conditions (Ordinary Location unit only)
Housing: Die cast aluminum, NEMA-4, IP66
Housing Finish: Powder coating
Mounting Connection: 1¼ NPT
Weight: Approx. 3.9 kg (8.5 lb)

Materials of construction/Accessories:
Flexible Couplings: 304 stainless steel
Mounting Plates: Carbon steel or 304 stainless steel
All Paddles Except Ex-Flex: 304 SS
Ex-Flex Belt: 304 SS coupling, rubber/fabric blend belt
Flexible Cable Extension: 304SS ¼" diameter

Listings/Approvals:
Hazardous Locations: Class I, Div. Groups C, D; Class II, Div. 1 & 2, Groups E, F, G, CE Mark

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